Inside 'Poseidon'

Image © 2006 Warner Bros. Entertainment Inc.

Thirty-four years after disaster film producer Irwin Allen inverted a cruise ship in the name of entertainment, Wolfgang Petersen -- who knows a bit about boat-themed cinema -- has upended another Poseidon and drowned thousands with $160 million worth of watery effects.

Petersen, the director of "Das Boot" and "The Perfect Storm," aimed to close out his nautical trilogy "using all the tools we have to make it truly frightening and really realistic and really get across the idea what disaster is. That's what I wanted: realistic, very hard-edged, scary like hell." His version, based on Mark Protosevich's screenplay, keeps the original concept but scraps just about everything else from Paul Gallico's novel and the 1972 film, including the characters. "Neither would work today," he explains.


The assemblage of would-be escapees now includes Josh Lucas as a professional gambler, Kurt Russell as the ex-Mayor of New York traveling with his daughter (Emmy Rossum) and her fiancé (Mike Vogel), Richard Dreyfuss as a despondent architect, Jacinda Barrett as a single mom and Mia Maestro as a stowaway.

Why sign on for a film where the actors take a back seat to the effects and you're guaranteed to be wet most of the time? For Dreyfuss, it was the hefty paycheck. For Lucas, it was the physicality of the role. And for Russell, it was the chance to work with Petersen and perform a key underwater sequence that we won't spoil here.

Vogel liked the idea of being in a huge disaster flick. "We're drawn to catastrophe for some reason and we want to experience that without having to really experience it. I think that's why films like this and 'The Day After Tomorrow' are wildly popular," he muses. "You realize how little a part you actually play. The star of this movie is that boat, that water, and that's what Wolfgang does best."

A freak tsunami wave leads to the capsizing of a luxury cruise ship in "Poseidon."
Image © 2006 Warner Bros. Entertainment Inc.

Those elements came to life with the help of more than 600 visual effects, starting with the computer-generated ocean and ship exterior that opens the film. Lucas' solitary jog was filmed against a green screen at the Sepulveda Dam in Los Angeles and integrated with CGI created by the team of visual effects supervisor Boyd Shermis.

The Poseidon's interior took massive shape on five soundstages at the Warner Bros. Studio lot in Burbank, California, where Stage 16 housed a 95-by-100-by-22 foot tank with a capacity of 1.3 million gallons, enlarged since Petersen made "The Perfect Storm" there.

The upside-down lobby in "Poseidon" proves challenging to navigate.
Image © 2006 Warner Bros. Entertainment Inc.

The crew built most sets in both right-side-up and upside-down versions, the latter requiring unique specifications. It took 100 crewmembers five months to build the 72-foot high inverted ship lobby, using 750,000 pounds of I-beam steel, 10,000 sheets of plywood, and rust-resistant auto body paint. The crew built most of the sets atop hydraulic gimbals that tilted side to side, fore and aft, and could pitch and yaw. The ship's bridge was too large to rotate in one piece without scraping the soundstage's ceiling so it was built and shot in two sections.

"The first time we walked onto the upside down lobby set, everyone started laughing because they'd never seen anything that elaborate," remembers Vogel. "Then Wolfgang put on 'Thus Spake Zarathustra' and started directing to this loud music. It was all surreal."

The inverted surroundings were disorienting at first, says Rossum. "You do get used to having the lights on the floor, although they're really hot and sometimes would burn through our shoes."

Fire came into play in several sequences, including one featuring Lucas diving under water aflame with burning oil. John Frazier's special effects team treated flat pieces of metal with propane and suspended them two inches above the water's surface to achieve the fiery effect as seen from below.

Richard Dreyfuss, Mia Maestro, Mike Vogel, Josh Lucas, Emmy Rossum and Kurt Russell during a firey scene.
Image © 2006 Warner Bros. Entertainment Inc.

Other scenes required massive quantities of water. Ten 8-foot-diameter culvert pipes served as the conduit for the 90,000 gallons of water used to submerge the ship's ballroom. Cameramen in wet suits and goggles operated five cameras set at different speeds -- and sealed in watertight housings -- captured the action.

The actors also spent a lot of time submerged in water. Jacinda Barrett described a grueling 10-day shoot involving Lucas and her trapped son: "To make us sink a bit in the water they would put weight belts on us. They put an added weight belt on me because I wasn't getting low enough and they put extra on Jimmy and I didn't know they did that. I kept going lower and lower and I had this kid in my arms, and my eardrums felt like they would burst. The water safety people rushed in, but it was really scary. Your normal senses of judging things are out the window once you're underwater. You can't see anything. I was always worried that if I was really panicked they'd just think I was doing a good job acting!"

One of many watery scenes in "Poseidon."
Image © 2006 Warner Bros. Entertainment Inc.

The actors also had to contend with air hoses blowing in their faces under water to get their hair out of the way. "And because there was so much bubbling, they had to tie all the debris with fishing wire so it would stay in place," says Barrett, noting that Petersen "wanted us to do as much of the stunts as we could. The only moments where I saw it wasn't me and was a CGI person, was in the ballast tanks -- I could see CGI bodies in the waterfall."

Next, we'll take a look at how the "Poseidon" actors trained for their roles and the difficulties of working underwater.


Water, Water Everywhere

Kurt Russell navigates an air conditioning duct in "Poseidon."
Image © 2006 Warner Bros. Entertainment Inc.

Working underwater presented unique physical and mental challenges for the actors. Lucas is a certified diver, but says that "Poseidon" was "the most difficult, physical water work I've done. The fact that you cannot see was so challenging. And being wet for five months -- I'd sit in a hot tub or kid's pool between takes rather than dry off -- your skin gets so soft that you can cut it with your fingernail. It's gross. It's absolutely amazing what happens to your body when you're in water for that period of time."

For Kurt Russell, the difficult part was the inability to see underwater and having to depend on the safety divers' guidance and air. "Once you're in there, there's no way out. It's difficult to put your trust in someone," he explains.


All cast members underwent training prior to the film and practiced holding their breath under water. "I had to learn how to scuba dive, freedive -- some of the scariest situations I had ever been in," notes Rossum. "To prepare to breathe underwater they would sink this Plexiglas cube over my head. It was quite claustrophobic. I'd give them a sign when I was out of air. But I got to a minute and a half."

Speaking of claustrophobia, Rossum and the other actors spent one of the most intensely suspenseful sequences in a narrow air conditioning duct. Quarters were so tight that Petersen had to use a 3-inch diameter Panavision snorkel lens, and the only light in the sequence came from flashlights carried by the actors. "We were in there for a week and a half, with water rising from below," recalls Maestro. "We had to keep up the energy and the tears. It was exhausting."

Despite precautions, the sets were still danger zones for the actors, who ended up battered, bruised and sick. In one underwater moment, Russell accidentally smashed Lucas in the eye with a flashlight, and that's Lucas' actual blood you see in the scene.

"I was hospitalized on this movie for two different injuries, when I had stitches on my eye and when I snapped a muscle in my thumb," elaborates Lucas. "We were hurt, everyone was sick. You're dealing with a human Petri dish. Those safety divers have been down there eight hours, and they're peeing in the water, definitely."

Dreyfuss admits to that bodily function, and Barrett says child actor Jimmy Bennett copped to it as well. "Plus you're tracking in all the dirt on your shoes into the water," she points out, adding that she avoided illness with doses of Chinese herbs, but couldn't escape a nasty scrape on her leg.

Vogel developed swimmer's ear, and he and Russell both got pneumonia. "Fortunately I had ten days off so I could get healthy and be in good shape for the underwater stuff I had to do," Russell says. Dreyfuss wrenched his back and would "crawl home" daily, and Rossum "was pretty much purple from the neck down with bruises because the floors were so slippery and my shoes were so slippery."

Mike Vogel, Kurt Russell, Emmy Rossum, Josh Lucas, Jacinda Barrett, Jimmy Bennett and Richard Dreyfuss.
Image © 2006 Warner Bros. Entertainment Inc.

The scene where the escapees are waiting to see if a ballast tank hatch will open was the scariest for Rossum. "We were really in that enclosed space and the top was set to open on a pulley system. But what if the pulley system failed? Kurt was like, 'Just don't think about it, just don't think about it, everything will be fine.' It was the hardest thing I've done in my life physically," she says of the shoot. "But fear is 80 percent mental and if you can overcome it you'll be fine. Plus, I had to show the guys that girls aren't wusses!"

Levity on the set was a welcome and necessary tension-breaker. According to Rossum, Dreyfuss and Lucas were the biggest jokers. "Josh wanted to play a practical joke on Wolfgang and throw a bucket of water over his head on one day because we were five months in and he had never gotten wet. But he didn't do it."

Kurt Russell, director of photography John Seale, director Wolfgang Petersen and Josh Lucas on the set of "Poseidon."
Image © 2006 Warner Bros. Entertainment Inc.

The cast members praised the director for his easy-going demeanor and way of working. "I think maybe if we didn't work with a director like Wolfgang the shoot would have been torturous, because if we had the normal 16 hour days a film takes we would all be so exhausted. We were in at 7:00 a.m., had soup at 11:00 a.m., lunch at 1:00 p.m., and were done almost every day by 7:00 p.m. They weren't really long days so we got to rest."

Vogel says Petersen and cast camaraderie helped counteract the physical misery and were "what pushed us through this for six months, all of us encouraging one another and being wet and sick together. Wolfgang is so calm and relaxed, and that spread out over the entire crew." He'd readily work with the director again, as would his co-stars.

For more information on "Poseidon," check out the links on the next page.